Wine bottle filler machines provide you with a faster, more flexible, and smoother way to fill wine bottles. Whether you want to fill a single case of wine or expand an existing production line, wine bottle fillers can give you more control over the bottle-filling process from start to finish—and, at the same time, allow room for future growth.
If you’re ready to explore options for wine bottle filler machines, look no further than the experts at E-Pak Machinery. We can help you get started.
There are a wide variety of wine bottle filler machines on the market today, from small tabletop fillers to fully automatic and custom-built bottle filling machines. Although most have similar functions, there no standard solutions—because every winemaker has different priorities.
Generally, wine bottle filler machines can be categorized by automation level and/or filling type.
Automation Level
Wine bottle fillers are available in three varied levels of automation:
Many winemakers start with manual machines when their production lines are small, upgrade to a semi-automatic bottle filler when they start filling around 5,000 bottles per year, and then consider full automation when production levels exceed 9,000 to 10,000 bottles filled annually.
Filling Type
The most common filling options for wine bottles are an overflow filler or a gravity filler.
Overflow fillers, also called liquid-level fillers, are set to fill the bottle to a predetermined level. Even if a bottle has slight imperfections that mean it holds a different volume of liquid at that level, it will look consistent with its neighboring bottles. Overflow filler machines are especially useful if you are filling transparent bottles and want them all to look the same.
Gravity fillers, or volumetric fillers, fill each wine bottle with the same amount of wine. Usually using a timer-based system, each container will receive a specified volume of liquid. A bottle may look like it has more or less product than the surrounding containers due to minor discrepancies in the container itself, but they will all hold the same amount of wine.
Wine is a unique product, and wine bottle filler machines need to be researched carefully and selected with the taste and quality of the finished product in mind. There are options at every automation level, machines with different types of filling methods, and bottle fillers made to work well with wine corks or caps.
With so many wine bottle fillers to choose from, consider these tips before moving forward with your selection.
Determine Your Production Line Goals
What is your total annual production? What are your projected goals for the next several years? What does a normal day look like on the production line? What is your budget? What is your ultimate vision for your product?
The answers to these questions are a large part of determining which wine bottle filler machine is right for your business. If, for example, you are only filling a few wine bottles a minute, there’s likely no need to dedicate the space and budget for a fully automated, industrial-sized wine bottle filler machine.
Talk to Other Winemakers
What wine bottle filler machines are other winemakers using? Ask your peers what machine they are using, what they like, what they dislike, and how their experience with the wine bottle manufacturing company has been. Recommendations from your fellow businessowners are invaluable.
Check Equipment Reviews
Like any other product, equipment reviews are an excellent way to narrow down your list of options. While making note of which wine bottle filling machines meet your production needs, don’t forget to take a peek at the reviews other customers have left. If possible, follow up on some of those references to ask any questions you have about the product you are considering.
Get Machine Recommendations from Experts
You may have a general idea of the type, size, and speed requirements you want out of a wine bottle filler, but it’s also important to ask the experts for more ideas. Find a liquid filling manufacturer in your region with a good reputation that can provide you with expert feedback and help you find the best wine bottle filler for your needs.
E-PAK Machinery is a leader in the wine bottle filler machine industry. We offer a variety of liquid filling, capping, and packaging machinery—from portable tabletop machines to fully automatic, industrial-sized liquid packaging systems. Whatever your wine bottle filler needs, the professionals at E-PAK Machinery are here to guide you through the process.
We are ready to help you determine the best wine bottle filler for your production line and offer you 24/7 support before, during, and after installation. Contact us today for a free consultation.
]]>Here we’ll provide an in-depth overview of what bottle filling entails and how it works, along with the capabilities of today’s bottle filling systems.
Bottle filling entails pouring liquid products into bottles of different shapes and sizes prior to completing the liquid packaging process. Specialized equipment helps fill these products based on the specific volume and efficiency requirements for a particular application. As a result, production lines for liquid products can remain consistently productive and profitable.
Depending on the application, fully automated, semi-automated, or manual bottle filling equipment will complete the filling process.
Generally, there are two main types of bottles that products use, including glass and plastic bottles. When selecting the right bottling material, there are certain aspects to consider.
Glass is the most popular bottling option due to its ability to maintain the healthiness and taste of liquid products while helping contribute to a healthier environment through its eco-friendly material. Unlike plastic, glass is entirely recyclable and doesn’t experience any degradation of quality during the recycling process.
Also, unlike plastic, glass is impermeable and nonporous, which prevents any potentially harmful exchange between products and their packaging that might otherwise impact product quality.
With the increased need for more sustainable products and practices, glass bottles have become more favorable than ever for manufacturers and consumers alike.
The versatility of plastic still makes it one of the most commonly used materials in bottle filling applications and many others. Plastic materials offer plenty of flexibility of designs, with great printability and barrier properties. Plastic bottles, in particular, are extremely commonplace and package a wide variety of liquid products.
While glass may offer a higher overall level of sustainability, innovations in plastic packaging have made these materials more environmentally friendly. One specific type of plastic is largely behind the increased sustainability of plastic packaging: polyethylene terephthalate (PET). Compared to other plastic materials, PET is safer and non-toxic while offering superior strength, flexibility, and lightweight construction. It’s also entirely recyclable and microwave-safe.
The majority of products using PET bottles are bottled water brands, which comprise over a third of consumption across the globe. In addition, other products to use PET bottles include soft drinks, fruit juices, beer, and liquid foods.
Bottle filling machines are at the center of every bottle filling system. They’re responsible for filling bottles of all types as they travel along the production line.
Multiple factors will go into selecting the right type of bottle filler for an application, such as:
Depending on the type of bottle and product filled, along with other requirements, there are several main types of bottle fillers available, including:
Overflow fillers enable bottle filling systems to consistently fill bottles to a specific level. These fillers work well with thinner liquids, including water and other beverages, but they’re less compatible with thicker products. Additionally, the accuracy of the fill by volume is based on the bottle’s interior volume.
These are time-based fillers that fill bottles according to volume requirements. The nozzles on gravity fillers are adjustable to stay open for a set amount of time, which enables them to release a designated product volume into each bottle. Like overflow fillers, the fill levels of gravity fillers depend on the interior volume of the bottles filled. These fillers are ideal for use with thin, foamy liquids.
Another type of bottle filler that production lines may use is a piston filler. This machinery facilitates fast and accurate fill rates, and they’re highly versatile with the ability to handle a wide variety of products. They often fill thicker liquids including sauces, pastes, batters, fillings, and icing into various containers, including bottles.
Pump fillers work well with many types of liquid products. They feature superior accuracy and versatility and can fill liquids of varying thicknesses. These fillers use many types of pumps, including gear pumps, lobe pumps, cavity pumps, rotor pumps, and others to meet the needs of each application. Additionally, different types of fittings and valves are available.
A bottle filling line is a production line that consists of multiple types of bottle filling equipment, including bottle fillers along with a system of conveyors and other machinery. In addition to bottle fillers, other equipment included in bottle filling lines could include:
Together, these and other machines complete a bottle filling line.
When setting up a bottle filling line, it’s important to determine how many bottles equipment can fill per minute, hour, day, or week. The fill rate for liquid products will depend on a variety of factors such as product viscosity and the size of the bottle. You can accurately determine whether a filling machine is right for your production line based on the length of each fill cycle and the number of bottles per minute the machine can fill.
One of the most important factors that will determine the fill rate is the size of the bottle. Smaller bottles naturally fill faster than larger containers, requiring less time to produce a higher volume of bottles in a production cycle.
You also need to consider the thickness of the liquids being filled. Water and other liquids with a low viscosity level require less effort to fill and flow more freely. Meanwhile, highly viscous liquids will require more pressure and time to fill.
Also, keep in mind that the type of equipment you select will affect how fast you can fill liquids into bottles and other containers. Semi-automatic machinery relies on the efficiency of the operator handling them, while automatic systems need all components and pieces of equipment to run at a consistent speed.
Some additional factors that may influence the fill rate include:
When setting up a bottle filling system, it’s important to find the right equipment to meet the needs of a particular application. With so many options available, including gravity fillers and pump fillers along with manual, semi-automatic, and automatic equipment, you need to narrow down your selection based on your specific product and packaging requirements. The viscosity of your products, the volume of containers, and the efficiency you need to meet your quota will all influence your choice of bottle fillers and other filling line equipment.
With the right equipment, you can put together a reliable, efficient, and accurate bottle filling system for your application.
]]>However, it is much easier to find out what kind of machinery your distilling business needs if you take your time to determine how many pieces of distillery equipment you need to ensure your business operates efficiently.
Each machine and piece of distillery equipment has its own specific uses and functions and can benefit your production line in different ways. They also have different water, electricity, cooling, and heating requirements.
The more you know about each requirement and function of each machine, the easier it will be to choose the right type of machinery for the task at hand. Before you start purchasing distillery machinery, we recommend that you carefully inspect the building where your production is to take place.
It will give you the configuration and the right requirements for gas, water, and power. Look for machinery tailored to your distillery needs and the type of product you plan on making. Let’s take a look at the major components of a distillery to better understand its functions.
There are two types of distillery mills – roller mills and hammer mills. Popular in the brewing industry, roller mills are the best option for separating the husk from the malt. This type of distillery mill also leaves a larger grist size, which is needed for the lauter tun.
Even though they require more maintenance and are more expensive than hammer mills, roller mills are more durable and reliable when it comes to separating out the in-fermentable husk. On the other hand, Hammer mills are common machinery for the grain businesses.
They are mostly used for making various flours. Compared to roller mills, hammer mills make a much finer grist and quickly mill vast amounts of grain. They also require less time for the enzymes, heat, and water to act on the grain particle. In other words, they can decrease mashing times and increase yields. Hammer mills work best with on-grain fermentations.
The mash tun equipment is essential to your distillery efforts as it allows you to convert starch to sugar. A mash tun has a screen, 16–12 inches above the bottom, that allows you to monitor a liquid layer during the process of converting starch to sugar.
This type of distillery equipment helps distilleries absorb sugar into water. They use a mash tun to heat the water and mix in molasses, honey, agave, sugar, or any other substance they desire.
Even though fermenters are often overlooked, they are essential to getting your distillery to operate at peak performance. Their role is simple but necessary. Fermenters contain the liquid of your mash, wort, and wash while allowing for the release of CO2 from your solution. It also monitors the temperature for consistency.
Stills differ by the way they operate. Depending on whether you’re running a batch or continuous operation, you’ll need a different type of still. Batch stills are common for the craft distilling industry. Stills help create the reflux needed for the separation between water and ethanol.
When choosing the right still for your distillery needs, keep in mind the type of spirit you want to make. If you’re making a spirit using high fermentation temperatures, you'll still need a low-reflux still.
Once your spirit is distilled and finished, it’s time to prepare it for the market. While you can always rely on your assembly line as the most commonly used solution for distributing your product, we recommend that you opt for something more modern and automated.
Automating your bottling process can greatly increase your efficiency. That’s where E-PAK Machinery, Inc. can help. We custom manufacture a wide range of bottling and filling systems for distilleries of all sizes. We offer manual, semi-automatic, and fully automatic filling systems.
Our goal is very simple – to provide our clients with the finest, most effective, perfectly tailored, and affordable, user-friendly packaging and bottle filling solutions.Visit our website today to browse our bottle filling and packaging systems to find the best solution that works according to your needs.
]]>Conveyor systems are among the most popular solutions due to their advantages for companies. While they were initially invented to transport goods to and from ships that dock at ports, today, various industries implement conveyor systems, including the automotive, mining, and food and beverage industries.
This article will bring conveyor systems closer to anyone interested in purchasing them. So, if you’re curious about what benefits these systems can equip you with, make sure to stay tuned!
Conveyor systems revolutionized the food industry by introducing numerous innovative solutions. Because of them, companies now have faster, safer, cleaner, and overall better handling operations.
Today, clients can choose from more than 80 different types of conveyor systems, depending on the design and features they need. Furthermore, many companies even create custom conveyor systems to build what clients need to maximize their potential.
Conveyor systems come with a long list of benefits, but here are some of the most important ones related to the food industry:
Conveyor systems handle and move food materials quickly, causing companies to save plenty of time. The goods can be moved in different directions, and the whole process is completely automated.
With these automated features, workers don’t have to spend time doing repetitive tasks that are completed much faster with a conveyor. As a result, higher productivity rates instantly raise the level of efficiency.
Manual labor is slow, strenuous, and unproductive. Companies waste a lot of money on labor costs, which causes them to earn less profit. By investing in conveyor systems, food companies can minimize manual handling of materials which instantly increases their efficiency and reduces various employment costs such as recruitment, training, and wages.
Conveyors can automate multiple processes, including transporting materials, handling raw products, moving products, and many others.
Working in production is a dangerous and tiring job. Workplace accidents frequently occur, and they can cause employee injuries and damage to the materials. Furthermore, human error is something all companies experience, especially if workers are carrying heavy loads and doing repetitive movements.
Thanks to conveyors, both employees and products can stay safer as these tools significantly reduce the number of errors and accidents.
All industries come with special features that make them unique, but the food industry is probably the most demanding one of them all. Food products require ultimate quality during production that guarantees their consumption safety.
Because conveyor systems are dust-free, contamination-free, and effortlessly follow all sanitary and hygienic requirements, keeping food products free of contaminants, germs, and dust has genuinely never been easier. Easy cleaning and maintenance features allow companies to keep their conveyors in pristine condition at all times.
Investing in conveyor systems is one of the best investments you can make for your company, especially if you’re working in the food industry.
Increasing efficiency and productivity rates, relieving employees from strenuous and monotonous manual labor, minimizing the occurrence of errors and accidents, and ensuring your products follow all food safety and quality standards are just some of the features you can get by implementing conveyors.
If you’re interested in conveyor systems, don’t hesitate to contact E-PAK Machinery today. We’ll find a system that works best for your company and helps you grow the business.
]]>Keep reading to learn everything about these special liquid filling machines - from what they are to the benefits they offer and more; we made sure to cover all the essentials.
The liquid filling process is complex, but it’s even more challenging if the liquid must be filled while hot. This is what molten hot liquid filling machines are made for, as they have all the properties that make this overly complex process run smoothly.
The primary purpose of these liquid filling machines is to heat the products to go through the filling machine. The thick products will become thin, while some solid products will turn liquid. That way, they can easily travel through the system and reach the container.
However, the temperatures must be consistent throughout the filling process to avoid unreliable and inconsistent fillings. Therefore, the temperature can’t be too low or too high. Machines have heating elements on the pump, tubing, tank, or nozzles to maintain the same temperature.
Our machines can complete liquid filling tasks and reach up to 200° Fahrenheit. With temperature-controlled and PLC-controlled filling equipment, filling solid and thick products has never been easier.
Due to their versatility and flexibility, all kinds of businesses can find the properties of molten hot liquid filling machines extremely beneficial. Here are some of the key benefits they provide to companies:
-Accurate - PLC-controlled bottle movement and fill control make the entire process as precise as possible.
-Consistent - maintaining consistent temperatures enables easy and equal distribution of a liquid product.
-Versatile - a wide range of liquid products can be filled into a wide variety of container shapes and sizes.
-Compact - the newest design requires minimal floor space and can benefit businesses with limited space.
-Efficient - efficient solutions make the entire process much quicker.
-Cost-effective - with ultimate efficiency and without the factor of human error, the molten hot liquid filling machines are cost-effective solutions that quickly turn profitable.
-Durable - the robust stainless steel construction is responsible for a sturdy design that provides years of durability.
Any solid product that liquefies when heated can be filled into containers with molten hot liquid filling machines. Nevertheless, here are some of the most common products where the application of E-Pak Machinery, Inc. molten hot liquid filling solutions is already well known:
-candles
-lip balms
-stick deodorants
shoe polishes
-car waxes
-CBD oils
-petroleum jellies
-glycerin soaps
-petroleum-based products
Molten hot liquid filling machines are the perfect solution for any business creating solid products that must be heated upon the filling process.
E-Pak Machinery, Inc. is one of the leading companies in the product filling industry. By using the latest technological advancements and the most modern tools, we aspire to create high-quality and durable equipment.
Contact E-Pak Machinery, Inc. today to find the perfect machine for your needs and get a free quote!
]]>LA PORTE, INDIANA – March 2021
E-PAK Machinery, Inc.—a La Porte, Indiana-based packaging machinery manufacturer—has announced expansion plans as a result of the increasing bottle filling machine demand and market size.
The Indiana-based company is a leading manufacturer specializing in the design and manufacturing of a full range of quality filling systems. They support liquid packagers in a diverse group of industries around the world—ranging from food and beverage to personal care and cleaning supplies to petroleum and automotive, among others.
E-PAK Machinery Inc. is planning to add 30,000 square feet of space near La Porte Municipal Airport, which could create several new jobs over the next two years. The manufacturer currently employs 64 people at its 47,000 sqft facility located at 1535 S State Rd. 39 in La Porte, Indiana. The expansion is in support of an increasing demand by a need for liquid filling machines that can bottle sanitizers, disinfectants, and food and beverage products, according the President Tony Swedersky.
The bottle filling machine market size is predicted to reach USD 4.90 billion by 2026. The surge in the food and beverage industry will fuel demand for bottle filling machines, which in turn will enable healthy growth of the market, according to the published report by Fortune Business Insights. So this is not a fleeting demand driven by the COVID-19 pandemic.
“We are excited for the value that this expansion brings to our existing customer base around the globe and our local community,” Swedersky said. Construction is expected to be completed by the 4th quarter of 2021 and will be celebrated with a groundbreaking and ribbon cutting ceremony, to be announced at a later date.
For more information about E-PAK Machinery, Inc., call 1-800-328-0466 or schedule a consultation at https://www.epakmachinery.com/contact/.
About E-PAK Machinery, Inc.
E-PAK Machinery, Inc. is a quality manufacturer & supplier of complete liquid packaging systems which are used to filling, capping, labeling and coding a wide variety of liquid products. We offer long-term, value-based packaging solutions specifically designed to fit the needs of your particular project requirements. Whether you own packaging machinery originally manufactured by Electronic Liquid Fillers, ELF Machinery, Inc. or E-PAK Machinery, our full-time customer service staff is available to ship spare parts from our large parts inventory or assist you with technical support 24 hours a day / 7 days a week.
E-PAK Machinery, Inc
1535 South State Road 39
La Porte, IN 46350 USA
T: 1-800-328-0466
]]>The coronavirus pandemic has changed the way we live our lives and has defined 2020 as a year. With it came the mass use of disposable masks, sanitary wipes, and liquid sanitizer. E-Pak creates machines that fill liquid sanitizers and wipes, which we use daily, and will likely continue to use them even once the pandemic is over.
In this article, we’ll explore these systems, explain how they work, and give you an idea of what E-Pak machinery can do for you.
Three essential machines go into a liquid sanitizer and wipe system: liquid filling machines, capping machines, and labeling machines. Below, we’ll explore all three of them and define their role in the process.
Liquid filling machines handle filling the hand sanitizer bottles and the wipes with liquid sanitizer. Depending on the sanitizer type, its viscosity, and where it’s applied, different methods are used to dispense it. The two most popular dispensing methods are gravitational, overflow, and piston based. ,
Packing machines take care of enclosing and packing the individual bottles, wipe sachets, and packs. There is an abundance of capping and packing solutions, all of which utilize different methods to accomplish their tasks, such as cap feeding and completion systems and plugging systems. We are proud to announce that we build machines to fit all capping, packing, and sealing needs.
Labeling machines take care of the final labeling of the product. E-Pak has a wide selection of labeling machines ready to tackle sanitizer and wipe packages and bottles of all sizes, shapes, weights, and types.
You’d be surprised to find out that there is an assortment of equipment used in this process, all of which serve its unique purpose and goal. We offer solutions for every step of the way, including coding, filing, rinsing, bottling, separating, packaging, sealing, labeling, and transporting. A different piece of equipment fills each role, all of which works in unison to create a full-stack system.
Far from it! E-Pak makes liquid filling machines that are used in the food industry out of high-end food-grade steel and materials. While these are relatively similar to the hand sanitizer liquid filler machines, they have some considerable differences catering to their unique purposes.
Besides food products, we make filling machines that deal with pharmaceuticals, cleaning products, corrosive liquids, and many more. If it’s a liquid, we probably have a filling machine for it.
Whether you’re looking to start your small scale hand sanitizer business or you’re looking to improve your liquid filling arsenal, we here at E-Pak have got you covered. We provide systems of all scales, sizes, and costs – and guarantee top-of-the-line performance with each of our products.
We pride ourselves on our quality and our capability to deliver high-end products at affordable prices. If you have specific needs, we can even offer you the chance to create a custom system that perfectly fits your unique requirements.
If you ever come across any issue with any of our products, we’re determined to make it right, which is why our customer support is always here to help you out. To find out what we can do for you, make sure to get a quote today by contacting us.
Liquid filling machinery fulfills many businesses’ needs for fast, efficient packaging. There are a handful of different machines that are most commonly used, and because all of these machines are so versatile, many different industries use them. Today, you’ll learn more about some of the machinery that’s out there—not just the actual liquid filling machines, but affiliated machinery, as well—and which different industries use them.
Bottle cleaners are typically the first in the line – they clean out the containers that will soon be filled with product. They effectively remove particles and dust from glass, metal, and plastic bottles, particles that often accumulate during shipping or storage. A common bottle cleaner is an air rinser , which fill containers with air and then vacuum the air back up, leaving behind a clean, ready-to-fill bottle.
Capping machines are an essential part of the packaging process, as they add caps, plugs, or lids to containers in a quick and accurate process. There are a few different types—chuck cappers, wheel pluggers, snap cappers, and spindle cappers are four of the most common—and each is best suited to a different type of bottle. Other equipment that works well with capping machines are accessory machines like cap sorters and cap elevators.
Conveyers are another key component to many packaging lines, as they carry products from one station to the next. For instance, a product may need to be cleaned first so it will travel on the conveyer belt from a bottle cleaner to a liquid filling machine before heading to a capping machine and a labeler. Conveyers help maintain consistent speed throughout the packaging process. There are also machines like cooling conveyers, which are ideal for molten products like candles. These conveyers promote even cooling and an even fill line.
Labeling machines do exactly what they suggest—affix labels to containers. Hazardous location labeling machines are also available for products that require pressure sensitive labels.
Liquid filling machines fulfill many needs, including molten products like candles and lip balms. There are a variety of liquid filling machines that are ideal for different types of liquids. Some of those machines include:
Because so many different industries sell products that are packaged liquids, it stands to reason that those same industries use these types of machines. For instance, the distilled spirits, food, and beverage industries all use liquid filling equipment for things like wine, spirits, salad dressings, and soft drinks. The cleaning industry uses this equipment for things like floor cleaning solution, multipurpose cleansers, and laundry detergent. Other industries that use liquid filling machinery include:
Made from HDPE (high density polyethylene), our acids and corrosives filling machines, conveyors and turntables are designed to handle the punishment of a highly corrosive environment where standard metal components would normally dissolve.
Here at E-PAK, we designs and assembles highly sanitary and corrosion resistant bottle filling systems for juice and other beverages. We know that when working with beverages bottling equipment must be created for both safety and resistance to spoiling.
E-PAK Machinery knows the specialized needs of companies filling molten products and can scale to grow depending on production needs. From table top molten fillers to fully automated end-to-end inline molten filling machinery, our experts manage every step of the design, manufacturing and installation process for products such as candles, cosmetics, lip balms, molded and glycerin soaps, deodorants, shoe polish, carnauba wax and much more.
E-PAK modifies filling equipment for products of all kinds, guaranteeing that your production line is well organized while challenging the chemical properties that can compromise its longevity. From high-viscosity cosmetics and lotions to corrosive polish removers and more, cosmetic products all have individual chemical properties. This means that filling machines for those items must be distinctly different, as well.
We understand that sanitation is paramount in the food service industry, as is durability when working with viscous liquids and sauces. Our filling machines are available in all sanitary designs featuring quick disconnect valves, sanitary tubing, pumps and tri-clamp fittings.
E-PAK configures different types of bottling machines for chemicals, and has experience with both industrial and agricultural compounds. Liquid filling equipment intended for agricultural or industrial chemicals should always be designed with the necessary corrosion resistance, as well as to accommodate varying viscosities and foaming properties.
Let our experienced sales and engineering teams work with you to develop a solution that will fit your cleaning and janitorial supply requirements. E-PAK organizes and installs filling systems for janitorial and cleaning supplies of all varieties, so no matter the viscosity, acidity or foaming properties, your production line can function competently and safely.
We also specialize in custom filling machinery for paints, stains and sealants, petroleum, automotive products, pharmaceuticals, distilled spirit, wine and much more. Contact us today to learn more about the industries we've served, and the best bottle filling solutions for your specific business.
For more information about any of the machinery listed here, feel free to contact E-PAK Machinery.
]]>The CBD and THC industries are booming. In fact, the legal cannabis industry is one of the fastest growing industries in the U.S. In 2018, the cannabis industry had $12.2 billion in global sales and is expected to hit $16.9 billion in 2019 with 38% growth. In addition to these numbers, the CBD market is projected to reach $20 billion by 2024.
Although THC is not fully legal on a federal level for medical and recreational use, hemp-derived CBD oil is legal in all 50 states. THC and CBD oils can both be used for a variety of medicinal purposes such as pain relivers, anti-inflammatories, and anxiety, insomnia, and epilepsy relief.
These products have become the norm in our society and with this rapid growth, the right packaging solutions must be present to fulfill this demand. Here we’ll introduce you to the absolute best CBD and THC filling machinery and what to look for when purchasing your filling solutions:
When on the lookout for a CBD or THC filling solution, there are certain factors you should take into account. Systems of this kind need to meet your specific needs. Here are a few things you should watch out for when purchasing your filling machinery:
Products made in the U.S. often carry a higher quality than off-shore solutions. This is largely due to the fact that replacement parts are difficult to come by when utilizing off-shore fillers leading to excessive downtime.
American-made products offer higher levels of customer service and speedy replacement solutions if a problem ever arises.
CBD and THC bottles are rather small - usually only holding about 1-2 ounces. In addition to this, cartridges often only hold 0.5g. This calls for small-scale, detailed parts. A high-quality THC or CBD filling machinery will come equipped with specified caps, bottles, droppers and other small pieces to fit the needs of the product.
Cleanup and changeover, if not optimized correctly, can cause immense downtime in your operations. Your filling solution should provide for speedy changeover from product to product and system to system and easy cleanup.
A filling system should never take days to get up and running. Once your solution is purchased, your setup time should be quick and simple. You want to start filling your product as soon and possible so make sure to seek out a solution that allows you to do exactly that.
Chances are, you’ll have a long list of questions when it comes to purchasing a THC or CBD filling machine. Therefore, you should work with a provider known for their excellent customer services. If your system experiences any issues, it’s reassuring to know that you have reliable customer service to help out in this stressful time.
Now that we’ve established the crucial factors to consider when buying THC or CBD filling machinery, let’s discuss the best current solutions and which is the perfect fit for your operations:
Since vial filling is such a delicate process, vial filling machinery is designed to be swift, precise, and consistent. Vial filling machines fill CBD and THC bottles and cartridges with the exact amount of oil specified. These systems have the power to avoid product loss, guarantee consistency in volume, and quality assure the product.
Vial filling machines also offer an extensive amount of sterility which is extremely important in this market.
Variable volume filling tools are often utilized for easy vaporize cartridge filling. These solutions have the ability to change the volume deposited swiftly. They’re extremely precise and perfect for filling small containers such as cartridges.
Rotary machines are the perfect solution if you’re looking for a constant, continuous production cycle. Rotary machines assist with providing a constant container feed into your line. These customizable solutions are a great addition to a variety of bottling solution operations such as CBD and THC.
Automatic filling machines are suitable for high speed, continuous applications . These systems are fully automatic and can produce a vast quantity a CBD and THC cartridges at efficient speeds. Depending on the system and product, automatic filling machines can output 20-120 bottles per minute.
CBD oil filling syringes are a quick manual solution for CBD and THC cartridge filling. This solution uses blunt tips to fill thick oils into small containers. These syringes are easy to clean, useful for refilling, and come in a variety of sizes with marked units for easy measuring.
Any of these prior stated bottling solutions will help you achieve a streamlined CBD and THC filling process. At E-Pak, we understand the importance of an efficient, comprehensive filling solution and that’s why we make it easy for you to purchase these specified solutions and more.
For the highest performing optimized THC and CBD filling machinery, request a quote with us today!
]]>In the realm of liquid filling equipment, there are a range of different machines that fulfill the needs of many different industries. If you work in the beverage industry, you know that there are specific needs that you have to meet in order to ensure your product is of the best possible quality once it hits shelves.
Getting those needs met is simple, however, when you use high quality machinery. If you’re building a new packaging line or replacing what you’ve got going—maybe your current line is not fully automatic, for instance—you’ll need a variety of machines in order to get the process completed.
Before you start filling machines, you’ll need bottle cleaners. These are used to eliminate and remove dust and other small particles from glass, metal and plastic bottles prior to filling. These particles, which contaminate products, accumulate during shipping or storage and need to be removed before any food product or consumable is filled into the bottle.
The way these machines work is by passing bottles through a vortex curtain of ionized air, which neutralizes the static charge that attracts dust and other debris to the surface of the bottle. Then, a vacuum is inserted to remove the loosened particles, which leaves behind a bottle that is clean and ready to be filled.
Of course, the next step requires a conveyor belt to transport the clean bottles to a liquid filling machine, where they are then filled. So for before and during filling, you’ll need a bottle cleaner, a conveyer and some type of liquid filling machine. There are a number of filling machines to pick from, such as gravity fillers, piston fillers, pressure fillers, molten fillers, overflow fillers and more.
After the liquid has been filled into the cleaned bottles, you’ll need to do two things, generally—cap or seal the bottles, then put a label on them. There are a few different machines to choose from for actually capping the bottles—wheel pluggers, chuck cappers, spindle cappers, and snap cappers are what actually place the caps onto the containers, so you’ll need to choose one of those. There are also cap sorters, which orient the lids to the proper position so that they are ready to be placed onto bottles. As for labeling, these are useful for affixing a sticker of some sort that tells your customer what is in the package or bottle.
All of the different container sizes and shapes we see and use in our everyday lives are entirely based on the needs of the products they hold. There is capping equipment that fits virtually any bottle and container size, from hourglass-shaped containers to cylinders.
These containers use caps of various shapes, materials and sizes to complement them, and packaging lines rely on certain types of cappers to provide a custom fit. Depending on the type of packaging line and the product undergoing the packaging process, different capping machines are required, including:
Many beverage caps have an underlining seal cap that protects the product against tampering and helps to lock in the freshness. In fact, certain caps warn people not to use the product if the seal under the cap is torn or missing.
Manufacturing companies know how vital it is to prepare their products for consumer use, and do everything possible to make sure each bottle and container is sealed and packaged with optimum safety and quality in mind.
Capping equipment utilizes many types of caps to sufficiently seal products across a wide variety of industries, including beverages, health products, cosmetics, and food.
A bottle capping machine makes caps to fit different beverages. Wider caps are used to seal and package 46-64 ounce juice containers, ensuring that the contained juice does not spill. These caps snap and seal containers with the use of a special capper machine to do that specific kind of job.
Other capping equipment is used to carefully seal and package smaller beverage bottles, including water and soda bottles. These smaller tops are screwed and tightened as they go through the production process. Other types of caps are used for certain beverages as well, such as metal crimped caps for glass beer bottles.
Whether for beverages or other products, chuck cappers, spindle cappers, snap cappers and other capping machines are designed to maintain efficiency in most types of production lines. Capping equipment is the fastest and most effective way for companies to seal their bottles and containers in preparation for distribution to the consumer market, as one of the final steps in liquid packaging.
Capping machines provide high-quality seals while helping operators maintain optimal productivity.
If you have questions about the different types of machines used in the beverage industry, get in touch with us today. Our team is ready to help!
]]>